Our teeth need to be looked after on a regular basis. Brushes are replaced once a month and used twice a day. You must approach their decision carefully, as the quality has an impact on the health of their teeth and gums. Manufacturing toothbrushes can be a lucrative company. However, competing with well-known firms is quite challenging. You might be able to help yourself by opening a factory that produces brushes with a one-of-a-kind design.
Create a creative design to attract shoppers’ attention to your product. Several obvious difficulties can be handled as a result of this. If you build a brush with a hook for hanging, for example, the handle will not blacken in a cup. Make the handle look like popular figures for youngsters. Make a comprehensive list of potential designs. Produce items based on a customer’s order from a catalog.
The brush consists of 3 elements:
- Neck, which acts as a connecting link.
The handle’s design should be given careful consideration. Consider its shape for a snug fit in the palm of your hand. For compact travel toothbrushes, the handle can even be folded down. Also, make bristles out of synthetic hairs, preferably nylon, because real hairs attract more microorganisms. The thickness, tip treatment, and height of the bristles vary.
Degree of hardness:
- very tough;
- rigid (fibers up to 0.22 mm in diameter);
- soft (fibers up to 0.2 mm in diameter);
- very soft (fibers with a diameter of 0.15 – 0.18 mm).
There is, however, no single criterion. Rigidity has an impact on the toothbrush’s function. Children’s milk teeth, as well as poor enamel and inflammatory processes, are treated with thin and soft bristles. Rigid – for plaque-prone teeth. In several brushes, different degrees of hardness are used: the front bristles are harsh, while the side bristles are soft. Bristles of various stiffnesses are available in a variety of colors.
The Production Process of making toothbrushes is divided into several stages.
1. Material selection
The handle is usually composed of plastic or rubber. Thermoplastics that have been injection molded are frequently used. Make your products out of eco-friendly materials like bamboo. It also has a lovely appearance and is simple to put together. It can be burned with designs.
2. Production technology
The process consists of:
- pad blanks;
- bristle preparation;
- bristle attachments;
Ten pens are created at the same time thanks to advanced brush production machinery, and the batch interval is only 36 seconds. First, make a mass out of the plastic balls and pour it into a metal mold. The rubber balls are then melted and poured into the same metal mold. The sockets for the bristles are either straight or slanted.
Synthetic bristles are trimmed to a specific length and bundled together. With the help of a special copier, these beams are forced into the head’s perforations. In just one minute, you may fill 900 holes with contemporary technology. Different lengths of beams are simply chopped with specific cutters when they arrive. Finally, use diamond-coated discs to smooth the bristle edges. This will give the toothbrush bristles the desired form.
The machine tests numerous toothbrushes at the end of the production process. If everything goes according to plan, the entire batch will be available for sale. Pack things in packaging that has been specifically created for them. Different types of packaging materials are available:
- polyethylene film;
- cellulose film;
- impact resistant polystyrene.
The procurement of specific equipment and premises is required for the production of toothbrushes. Begin by establishing a modest firm for which you will need to set up a complete production line:
- bush planting machine;
- grinder machine;
- bristle trimming machine;
- horizontal injection molding machine;
- vertical injection molding machine;
- packing machine;
- injection moulds.
Don’t scrimp on the equipment; instead, purchase it right away with extra features like safety devices. If there are any issues, such as something being stuck, the production process is halted. Otherwise, the batch would be ruined as a whole. A color display on such equipment shows information about the challenges that have emerged.
A room of around 50 square meters will be required to accommodate the equipment. You’ll also need a location to set up a warehouse. The location has no bearing on the outcome.